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Recent advances in micro- and nano-machining technologies
Shang GAO, Han HUANG
《机械工程前沿(英文)》 2017年 第12卷 第1期 页码 18-32 doi: 10.1007/s11465-017-0410-9
Device miniaturization is an emerging advanced technology in the 21st century. The miniaturization of devices in different fields requires production of micro- and nano-scale components. The features of these components range from the sub-micron to a few hundred microns with high tolerance to many engineering materials. These fields mainly include optics, electronics, medicine, bio-technology, communications, and avionics. This paper reviewed the recent advances in micro- and nano-machining technologies, including micro-cutting, micro-electrical-discharge machining, laser micro-machining, and focused ion beam machining. The four machining technologies were also compared in terms of machining efficiency, workpiece materials being machined, minimum feature size, maximum aspect ratio, and surface finish.
关键词: micro machining cutting electro discharge machining (EDM) laser machining focused ion beam (FIB)
《机械工程前沿(英文)》 2023年 第18卷 第2期 doi: 10.1007/s11465-022-0744-9
关键词: difficult-to-machine metal material green machining high-speed dry milling laser energy field-assisted milling ultrasonic energy field-assisted milling cryogenic minimum quantity lubrication energy field-assisted milling
基于三维扫描振镜的原位激光加工方法研究 Article
李晓, 刘斌, 梅雪松, 王文君, 王晓东, 李珣
《工程(英文)》 2020年 第6卷 第1期 页码 68-76 doi: 10.1016/j.eng.2019.07.024
本文通过研究三维扫描振镜及工业相机耦合构建的三维原位激光加工系统,提出了一种基于线结构光的工件三维扫描测量方式来获取工件三维模型信息的方法。该测量方法创新地将高度标定法用于三维测量精度的提高中,并成功地保证了后续加工时激光在三维工件上的精确聚焦。为了实现便捷高效的激光三维加工,研究人员开发了相关的原位加工软件,并通过实验案例验证了基于三维扫描振镜的原位激光加工方法与实验装置的可行性及实用性。与传统的线结构光测量方法相比,本研究的优点在于提出的方法不需要光平面标定和配置额外的运动轴来实现三维重建,并体现出了较高便捷性及较低成本优势:通过原位的激光加工方式可以实现测量加工一体化,进而降低时间和劳动成本。
Equipment–process–strategy integration for sustainable machining: a review
《机械工程前沿(英文)》 2023年 第18卷 第3期 doi: 10.1007/s11465-023-0752-4
关键词: sustainable machining equipment process strategy manufacturing
Energy saving design of the machining unit of hobbing machine tool with integrated optimization
《机械工程前沿(英文)》 2022年 第17卷 第3期 doi: 10.1007/s11465-022-0694-2
关键词: energy saving design energy consumption machining unit integrated optimization machine tool
Fixturing technology and system for thin-walled parts machining: a review
《机械工程前沿(英文)》 2022年 第17卷 第4期 doi: 10.1007/s11465-022-0711-5
关键词: thin-walled part (TWP) fixture machining fixture categories fixture function
Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects
《机械工程前沿(英文)》 2023年 第18卷 第4期 doi: 10.1007/s11465-023-0769-8
关键词: nanoparticle-enhanced coolant minimum quantity lubrication biolubricant thermophysical properties turning milling grinding
Simulation of abrasive flow machining process for 2D and 3D mixture models
Rupalika DASH,Kalipada MAITY
《机械工程前沿(英文)》 2015年 第10卷 第4期 页码 424-432 doi: 10.1007/s11465-015-0366-6
Improvement of surface finish and material removal has been quite a challenge in a finishing operation such as abrasive flow machining (AFM). Factors that affect the surface finish and material removal are media viscosity, extrusion pressure, piston velocity, and particle size in abrasive flow machining process. Performing experiments for all the parameters and accurately obtaining an optimized parameter in a short time are difficult to accomplish because the operation requires a precise finish. Computational fluid dynamics (CFD) simulation was employed to accurately determine optimum parameters. In the current work, a 2D model was designed, and the flow analysis, force calculation, and material removal prediction were performed and compared with the available experimental data. Another 3D model for a swaging die finishing using AFM was simulated at different viscosities of the media to study the effects on the controlling parameters. A CFD simulation was performed by using commercially available ANSYS FLUENT. Two phases were considered for the flow analysis, and multiphase mixture model was taken into account. The fluid was considered to be a Newtonian fluid and the flow laminar with no wall slip.
关键词: abrasive flow machining (AFM) computational fluid dynamics (CFD) modeling mixture model
A review of low-temperature plasma-assisted machining: from mechanism to application
《机械工程前沿(英文)》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0734-y
关键词: low-temperature plasma difficult-to-cut material machinability hydrophilization effect Rehbinder effect
陈俐,巩水利,何恩光
《中国工程科学》 2020年 第22卷 第3期 页码 78-84 doi: 10.15302/J-SSCAE-2020.03.012
随着激光技术的发展,激光去除与连接技术深刻影响着制造业技术的发展,并以柔性、高效、高质的综合优势成为不可或缺的先进制造技术。在先进制造智能化发展的时代,激光技术、数字信息技术等的融合必将推动激光去除与连接技术的应用发展与创新。本文选取工业应用最广的激光焊接、激光切割、激光打孔、激光打标4 种激光去除与连接技术,概述了激光去除与连接技术的应用现状,分析了其在支撑先进制造发展过程中存在的问题。研究表明,激光去除与连接技术的发展应注重工艺基础和装备研究一体化的研究,解决激光加工单元部件、激光加工工艺、智能集成各环节的关键技术,强化工艺基础研究平台建设,关注技术创新和人才培养的多维度结合,以促进激光去除与连接技术从工艺应用开发到装备市场保障的生态链式的协同发展。
Cryogenic minimum quantity lubrication machining: from mechanism to application
《机械工程前沿(英文)》 2021年 第16卷 第4期 页码 649-697 doi: 10.1007/s11465-021-0654-2
关键词: cryogenic minimum quantity lubrication (CMQL) cryogenic medium processing mode device application mechanism application effect
Temperature field simulation of laser homogenizing equipment
Juanjuan WANG, Yunshan WANG, Fudong ZHU
《机械工程前沿(英文)》 2009年 第4卷 第1期 页码 49-52 doi: 10.1007/s11465-009-0005-1
关键词: laser homogenizing technology laser scanning ring facula temperature field
Advances in molecular dynamics simulation of ultra-precision machining of hard and brittle materials
Xiaoguang GUO,Qiang LI,Tao LIU,Renke KANG,Zhuji JIN,Dongming GUO
《机械工程前沿(英文)》 2017年 第12卷 第1期 页码 89-98 doi: 10.1007/s11465-017-0412-7
Hard and brittle materials, such as silicon, SiC, and optical glasses, are widely used in aerospace, military, integrated circuit, and other fields because of their excellent physical and chemical properties. However, these materials display poor machinability because of their hard and brittle properties. Damages such as surface micro-crack and subsurface damage often occur during machining of hard and brittle materials. Ultra-precision machining is widely used in processing hard and brittle materials to obtain nanoscale machining quality. However, the theoretical mechanism underlying this method remains unclear. This paper provides a review of present research on the molecular dynamics simulation of ultra-precision machining of hard and brittle materials. The future trends in this field are also discussed.
关键词: MD simulation ultra-precision machining hard and brittle materials machining mechanism review
Research progress on ultra-precision machining technologies for soft-brittle crystal materials
Hang GAO,Xu WANG,Dongming GUO,Yuchuan CHEN
《机械工程前沿(英文)》 2017年 第12卷 第1期 页码 77-88 doi: 10.1007/s11465-017-0411-8
Soft-brittle crystal materials are widely used in many fields, especially optics and microelectronics. However, these materials are difficult to machine through traditional machining methods because of their brittle, soft, and anisotropic nature. In this article, the characteristics and machining difficulties of soft-brittle and crystals are presented. Moreover, the latest research progress of novel machining technologies and their applications for soft-brittle crystals are introduced by using some representative materials (e.g., potassium dihydrogen phosphate (KDP), cadmium zinc telluride (CZT)) as examples. This article reviews the research progress of soft-brittle crystals processing.
关键词: brittle soft functional crystal ultra-precision machining
Yidan WANG, Renke KANG, Yan QIN, Qian MENG, Zhigang DONG
《机械工程前沿(英文)》 2021年 第16卷 第2期 页码 285-297 doi: 10.1007/s11465-021-0631-9
关键词: Nomex honeycomb core disc cutter inclined ultrasonic cutting machining quality
标题 作者 时间 类型 操作
Energy field-assisted high-speed dry milling green machining technology for difficult-to-machine metal
期刊论文
Energy saving design of the machining unit of hobbing machine tool with integrated optimization
期刊论文
Simulation of abrasive flow machining process for 2D and 3D mixture models
Rupalika DASH,Kalipada MAITY
期刊论文
Temperature field simulation of laser homogenizing equipment
Juanjuan WANG, Yunshan WANG, Fudong ZHU
期刊论文
Advances in molecular dynamics simulation of ultra-precision machining of hard and brittle materials
Xiaoguang GUO,Qiang LI,Tao LIU,Renke KANG,Zhuji JIN,Dongming GUO
期刊论文
Research progress on ultra-precision machining technologies for soft-brittle crystal materials
Hang GAO,Xu WANG,Dongming GUO,Yuchuan CHEN
期刊论文